Assessor Resource

MSFGG2007
Process glass by basic machines

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers cutting, shaping, drilling and edging annealed glass up to, and including, 6 mm thick, and laminated glass up to 7 mm thick by basic machines.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure that they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures for operation of basic cutting machines identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions

1.6

Machines, equipment and settings required to perform the work are identified

2

Prepare for work

2.1

Technique and sequence of work are planned to ensure glass processing is conducted in a logical order

2.2

Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice

2.3

Suitable cutting, shaping, drilling and edging machines are selected

2.4

Glass processing table is selected and work surface is cleared of debris and dust

2.5

Components and controls of machines, including emergency stops and guards, are identified and tested, and appropriate action taken if not in working order

2.6

Work area is cleared of obstructions and potential hazards

2.7

Glass to be processed is located in the work area using appropriate handling techniques

2.8

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

2.9

Glass is checked for imperfections and damage prior to handling

3

Conduct processing operations

3.1

Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required

3.3

Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures

3.4

Authorised changes in working procedures are followed

3.5

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area clean-up is completed following workplace procedures

4.4

Equipment is cleaned and stored according to workplace requirements

4.5

Tools, equipment and unused materials are removed and stored appropriately

4.6

Workplace documentation is completed in accordance with workplace requirements

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Apply AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Set up for and prepare to process glass identifying and using AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Complete straight cuts, truncated and radius corners, circles and fan holes, and pay holes by basic cutting machine in glass up to 7 mm in annealed, and laminated glass up to 1.0 m2

Cut up to 7 mm annealed and laminated glass using a diamond saw

Arrise, grind and polish flat, round and mitre edges on up to 7 mm annealed, and laminated glass up to 0.5 m2

Drill holes with tungsten or diamond drill bits in up to 7 mm annealed, and laminated glass up to 0.5 m2

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Workplace safety system requirements related to glass processing by basic machines

Identification of glass processing equipment, including functions and procedures

Set-up and operation of glass processing equipment, including procedures for reporting machine/product defects or equipment faults

Work flow requirements in relation to glass processing

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to glass sheet/product up to 7 mm thick, processing facilities/equipment (such as basic cutting and edging machines), table, work area, work orders and appropriate safety and personal protection equipment.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure that they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures for operation of basic cutting machines identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions

1.6

Machines, equipment and settings required to perform the work are identified

2

Prepare for work

2.1

Technique and sequence of work are planned to ensure glass processing is conducted in a logical order

2.2

Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice

2.3

Suitable cutting, shaping, drilling and edging machines are selected

2.4

Glass processing table is selected and work surface is cleared of debris and dust

2.5

Components and controls of machines, including emergency stops and guards, are identified and tested, and appropriate action taken if not in working order

2.6

Work area is cleared of obstructions and potential hazards

2.7

Glass to be processed is located in the work area using appropriate handling techniques

2.8

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

2.9

Glass is checked for imperfections and damage prior to handling

3

Conduct processing operations

3.1

Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required

3.3

Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures

3.4

Authorised changes in working procedures are followed

3.5

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area clean-up is completed following workplace procedures

4.4

Equipment is cleaned and stored according to workplace requirements

4.5

Tools, equipment and unused materials are removed and stored appropriately

4.6

Workplace documentation is completed in accordance with workplace requirements

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving

Materials include:

annealed and laminated glass for residential and commercial glazing and furniture applications

Tools and equipment include:

flat felt covered cutting tables

tungsten wheel glass cutters

L-squares and straight edges

tape measures

glass handling gloves

safety glasses

gauntlets

aprons

marking pens

chinagraph pencils

templates

lubricants

Basic cutting machines include:

portable diamond saw

circle cutters

speed cutters

Drilling equipment includes:

portable diamond drill

wall-mounted and free-standing diamond drill presses

Edging includes:

arrising

flat

round and mitre grinding

round and mitre polishing and bevelling

Glass processing includes:

straight cutting

circle cutting

freehand cutting

drilling and edging

Edging machines include:

finishing or belt machines

diamond or pencil edgers

pumice or cork polishers

horizontal wheels

finger slotters

hand tools

Tables appropriate for cutting large glass sheets include:

air flotation tables

roller castor tables or tilt tables with air flotation

breaker bars or roller castors

Personal protective equipment includes:

that prescribed under legislation, regulation and enterprise policies and practices:

gauntlets

gloves

safety glasses

hard hats

safety footwear

aprons and overalls

Information and procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Apply AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Set up for and prepare to process glass identifying and using AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Complete straight cuts, truncated and radius corners, circles and fan holes, and pay holes by basic cutting machine in glass up to 7 mm in annealed, and laminated glass up to 1.0 m2

Cut up to 7 mm annealed and laminated glass using a diamond saw

Arrise, grind and polish flat, round and mitre edges on up to 7 mm annealed, and laminated glass up to 0.5 m2

Drill holes with tungsten or diamond drill bits in up to 7 mm annealed, and laminated glass up to 0.5 m2

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Workplace safety system requirements related to glass processing by basic machines

Identification of glass processing equipment, including functions and procedures

Set-up and operation of glass processing equipment, including procedures for reporting machine/product defects or equipment faults

Work flow requirements in relation to glass processing

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to glass sheet/product up to 7 mm thick, processing facilities/equipment (such as basic cutting and edging machines), table, work area, work orders and appropriate safety and personal protection equipment.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work requirements, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures 
Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work 
Tools, equipment and materials are selected and checked prior to use to ensure that they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition 
Cutting list and quality standards are determined and procedures for operation of basic cutting machines identified in accordance with workplace requirements and industry standards 
Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions 
Machines, equipment and settings required to perform the work are identified 
Technique and sequence of work are planned to ensure glass processing is conducted in a logical order 
Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice 
Suitable cutting, shaping, drilling and edging machines are selected 
Glass processing table is selected and work surface is cleared of debris and dust 
Components and controls of machines, including emergency stops and guards, are identified and tested, and appropriate action taken if not in working order 
Work area is cleared of obstructions and potential hazards 
Glass to be processed is located in the work area using appropriate handling techniques 
Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards 
Glass is checked for imperfections and damage prior to handling 
Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output 
Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required 
Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures 
Authorised changes in working procedures are followed 
Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures 
Processed glass is labelled and stored following workplace procedures ensuring there are no projections 
Scraps and off-cuts are removed for disposal or recycling, as required 
Work area clean-up is completed following workplace procedures 
Equipment is cleaned and stored according to workplace requirements 
Tools, equipment and unused materials are removed and stored appropriately 
Workplace documentation is completed in accordance with workplace requirements 

Forms

Assessment Cover Sheet

MSFGG2007 - Process glass by basic machines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSFGG2007 - Process glass by basic machines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: